50 - 100 liters Gelatin Melting Tank with strong paddle and vacuum system

Introduction:

Here’s a basic overview of how a softgel gelatin melting tank works:

1. Ingredients:

   • Gelatin: Softgel capsules are typically made from a gelatin shell. Gelatin is derived from collagen and serves as the primary material for the capsule shell.

2. Melting Tank:

   • The gelatin melting tank is designed to melt the gelatin to a liquid state for easy processing. Gelatin usually solidifies at room temperature, so it needs to be heated to become a liquid.

3. Heating System:

   • The tank is equipped with a heating system, which can be electric or steam-based, to raise the temperature of the gelatin to its melting point. The melting temperature depends on the specific type of gelatin used.

The gelatin service tank is used to keep the gelatin mass at a desired temperature and supply the gelatin to the encapsulation machine. We have both gravity feeding tank and pressure feeding tank. The plug and socket is IP65 grade make the tank easier to be cleaned.

The gelatin service tank is used to keep the gelatin mass at a desired temperature and supply the gelatin to the encapsulation. We

have both gravity feeding tank and pressure feeding tank. The plug and the socket is IP65 grade make the tank easier to be cleaned.

Description:

Softgel Capsules was made of two shell and inside material/medicine. Two shell is made fo gelatin. How to prepare the gel masss that make for the softgel capsules ?
It is used with gelatin melting system or gelatin melting tank. Gelatin powder could be melt in high temperature and cooled into solid in low temperature. This characterics is very good for used for softgel capsules production. We will use gelating melting tank to prepare the gel mass.
The basic formulation that used for gelatin melting process is 1kg gelatin powder, 1kg pure water, and 0.3kg glycerin.

Gelatin Melting tank Structure

In order to melt the gelatin, this system should have heating source and also mixing function. So that the gelatin melting tank could supply high temperature to melting gelatin and also mix the comboined Ingredients well. Then get the good quality gel mass.
Our tanks is specific deign with three layer structure. One is with water jacket which had good solution guider plate inside. So that it could make the heating uniform from top to bottom, from left side to right side. This is very important for the mixing tanks.
Another one very improtant is the mixing blade. It should specific design for the gelatin mass mixing. Make sure the ingredients could go over and mix unfirm. And less residuel gel mass on the wall of gelatin melting tank.

Then it also need to think about how to clean the tank. And also specific structure design for GMP cleaning verification. No sanitary dead corner, Make sure it is easy to clean the tank and pass cleaning verification.

Features of gelatin melting tank

1. SS304 and SS316L material for GMP verfication
2. Food grade material for GMP verification
3. Documents from 3Q FAT, SAT.....
4. Custmed made based on specific requirement
5. Perfect Polishing and welding work
6. Accept third company inspection
7. Packing for inernation shipping
8. Installation and commission on site
9. Training on site
10. High Efficiency: gelatin melting fast, strong constant temperature, vacuum stable smooth operation
11. GMP and FDA requirements: within the outer wall is smooth, no dead ends, cleaning and maintenance convenient
12. Better Performance: stable glue homogeneous degree, safe and convenient operation
13. Better Sealingness: The seal piece and seal ring can be used for more than 3000 continuous hours, during mixing to bear positive/negative pressure in the tank.
14. Best Design: Three layers structure with horizontal motor, which is inner tank, heating jacket, insulation jacket.

Main Technical Parameters:

Other Points you may want to know:

How Long is the warranty period of the gelatin melting system/tank?
The warranty period is 12 months from the date of receipt of the equipment. Does not include damage caused by human error.

2. gelatin melting system/tank installation and commissioning?
Before the equipment leaves the factory, we will pass the skilled engineer to carry on the debugging to each parameter. After the equipment is unpacked, it can be used directly with electricity. If you need our engineers on-site installation and commissioning of equipment. We can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation.

3. gelatin melting system/tank Training Service?
The equipment is installed after receiving the goods. We will communicate the use and maintenance of the equipment through remote video. At the same time we will also give a device instructions. The manual will have the related equipment use, maintenance, maintenance and other chapters workers reference. If there is a need for on-site engineer training services, we can also arrange for skilled engineers to visit the relevant services. The service will be charged according to the situation

4. Lead Time of the gelatin melting system/tank?
We will arrange the production of the equipment after receiving 30% of the customer's advance payment. It takes 60 days to produce.

5 gelatin melting system/tank certification?
The soft capsule sieving machine has CE certificate at present.

6 gelatin melting system/tank after-sales service?

We are specialized in making soft capsule production line-related equipment. We will provide 24-hour consultation service. We will respond to customer questions within 12 hours. Give initial solutions within 24 hours. You can communicate through voice, video, email, instant message and other channels. If an engineer is required to provide on-site equipment The Adjuster, maintenance and other services, we can also arrange for skilled engineers to conduct on-site related services. The service will be charged according to the situation

Wuxi Jangli Machinery Co.,Ltd is a professional manufacturer and supplier of softgel encapsulation machines and all other supporting equipment .

Our Scale:

1. 6000 m² + production workshop.

2. 100+ technicians, engineers and other workers and staffs.

3. 20+ sets of CNC processing center for die rollers and other precision components

Our Production Capacity:

1. 100+ sets of softgel encapsulation machine are sold to all over the world every year.

2. 1000+ softgel die roller sets for all kinds of brand and models softgel machine from all over the world.

4. 50+ lines of softgel machine supporting equipment, including gelatin melters, gelatin service tanks, medicine tanks, etc...

More and more clients are willing to inspect our factory and cooperate with us.

From US, EU, CA, AU, to IN, IT, BR, AR.......

From Catent, Procaps, Thermofisher, GSK, Wyeth, Robinson, Changsung........

Our Quality Control

Our Certificate/Patents