JL-250II Popular Big Veggie Softgel Encapsulation Machine For All
Kinds Of Veggie Softgel Capsules
Backgroud
Most of the soft capsules on the market are made of animal gelatin,
but with the development and application of gelatin soft capsules,
it’s shortcomings are more and more obvious, for example, the
complex source of raw materials, easy cross-linking with aldehydes,
short storage life and the"Three wastes" produced in the process of
gelatin extraction have great impact on environmental protection,
there is also the problem of hardening in winter, which has a bad
effect on the quality of the preparation.
But the influence of veggie soft capsule on the surrounding
environment is small. With the outbreak of animal infectious
disease around the world, the international community is
increasingly concerned about the safety of animal products.
Compared with animal gelatin capsules, veggie sofgel capsules have
outstanding advantages in applicability, safety, stability and
environmental protection.
The characteristics of veggie gel are quite different from those of
animal gel. Due to the different characteristics of veggie gel
itself, our soft capsule encapsulation machine needs to be modified
according to these characteristics of veggie gel. According to the
characteristics of different vegetarian gel raw materials on the
market, we have developed a soft capsule encapsulation machine for
veggie gel.
Features
Let's take a look at the characteristics of this veggie soft
capsule encapsulation machine
1. The gel solution of veggie gel are very hot. The transfer
process needs to be at 80-90 °C fro gel holding. The transfer pipe
of veggie gel of soft capsule encapsulation machine needs to
withstand high temperature. We currently have two ways, one is
stainless steel pipe, one is heat resistant hose.
2. Temperature control of veggie gel transfer pipeline. The veggie
soft capsule encapsulation machine can set the heating belt
temperature of the veggie gel transfer pipe to control the
temperature of the gel transfer pipe
3 the veggie gel spreader box adopts the closed type. The spreader
box is made of copper. Temperature can be passed quickly. At the
same time to ensure that the veggie gel at top of the spreader box
will not scab.
4 cooling drum temperature control precision, need low temperature,
so that veggie gel rapid cooling film.
5 to increase the power of the cooling drum bottom fan. Increase
the output of the fan. Quick cooling veggie gel.
6 Die roller encapsulation center. The mould needs a specially
designed three-step mould.
7 fresh veggie soft capsules are very fragile just after getting
off the machine. It is necessary to increase the joint rate in the
dry-setting rotating cage. This is quite different from soft
gelatin capsules.
Specification parameter
Die Roller Speed: 0~8RPM
Production Capacity: 61,500 pills/hour(8#OV 4RPM)
Dosage precision: ≤+/-0.2%
Dosage of Single Plunger: 0~2ml
Total Power: 15KW
Compress Air: 0.6mpa
Conveyor Speed: 11.4m/min
Conveyor material: PU
Dimension: 2200x900x220(h)mm
Weight:~1200kg
Soft gel capsules production process
The soft gel capsules are more complex than the other formulations.
Its equipment, personnel, technology, humidity, temperature has
very strict requirements. All of that, every process, every aspect
of operations, managers, can affect the quantity and quality of
product. This process demands high technology and comprehensive
quality management.
Typical Production Process
1. Veggie gel melting process
2. Filling material preparation process
3. Veggie Softgel encapsulation process
4. Veggie softgel initinal drying process
5. Veggie sofgel final drying process
6. Veggie sofgel inspection procee and packing process
